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Xflex Twin+ — Large Structural Component Machining

Our flexible machining center solution for structural parts capable of machining up to 2.5 m x 1.8 m workpieces.

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Introduction

As part of the Xflex platform, the Xflex Twin + is a solution with up to 2 adjacent units and 4 spindles in total. The Twin + will increase the throughput while minimizing floor space usage. The Twin + also provides more flexibility as each 3axis unit is completely independent.

The Xflex Twin + is the most optimum solution for high productivity scenarios of structural parts.

High adaptability to different production scenarios, by means of a modular platform that allows multiple spindles per machining unit, and up to two adjacent machining units, for a total of 4 spindles. Independent Y axis per machining unit and independent spindle Z axis available for the dual spindle configuration.
Compatible with Dry, MQL or high-pressure coolant machining.
Design focused on favoring chip shedding.
Ergonomic design for tool change and maintenance activities.
Suitable configuration for gantry, robot, or manual load.

4 axis machining centers. All linear axes provided with linear scales.
Tool interface HSK-63, HSK-80, or HSK-100. Other interfaces upon request.
Motorized or conventional spindle.
Chain type automatic tool changer with 24 or 36 tools. Tool capacity can be upgraded upon request.
Multiple tool breakage detection systems (laser, mechanical check, tool monitoring, etc.).
Tool presence control in the tool exchange position between spindle and magazine.
Unobstructed chip shedding designed for MQL machining.
Totally sealed stainless steel front guarding with no horizontal surfaces.
Honeycomb bed design so chips fall directly to the conveyor.

Machine architecture

Machining unit

3 axis unit (X/Y/Z), (X/Y1/Y2/Z1/Z2) in case of 2 spindles unit.
1 or 2 spindles per machining unit.
1 or 2 units, depending on the production volumes.

Fixture options

1 or 2 fixtures (on each side). Limited by the part size and machining process tolerances.
Axis: A / W.

Load/unload options

Gantry load, by means of a loader integrated in the machine design.
Robot load.
Manual load. Directly to the fixture.

1 Machining unit
- 3 axis unit (X/Y/Z), (X/Y1/Y2/Z1/Z2) in case of 2 spindles unit.
- 1 or 2 spindles per machining unit.
- 1 or 2 units, depending on the production volumes.
2 Fixture options
- 1 or 2 fixtures (on each side). Limited by the part size and machining process tolerances.
- Axis: A / W.
3 Load/unload options
- Gantry load, by means of a loader integrated in the machine design.
- Robot load.
- Manual load. Directly to the fixture.